|
|
|
Driver's Handbook on Cargo Securement - Chapter 2: General Cargo Securement Requirements
|
|
|
Print
|
|
2. General Cargo Securement Requirements
| The Securement System |
p. 9 |
| Components of a Securement System |
|
| Vehicle structure |
p. 10 |
| Securing devices |
p. 11 |
| Containing, Immobilizing, and Securing Cargo |
p. 15 |
| Three ways to transport cargo |
p. 16 |
| Loading the cargo properly |
p. 19 |
| Restraining the cargo correctly |
p. 21 |
| Using adequate securing devices |
p. 27 |
| Aggregate Working Load Limit |
p. 29 |
| Inspection Requirements |
p. 31 |
The Securement System
What is a securement system?
A securement system is a securement method that uses one or a combination of the following elements:
-
Vehicle Structure.
-
Securing Devices.
-
Blocking and Bracing Equipment.
What securement system should you choose? (Section 2.1.2)
The securement system chosen must be appropriate for the cargo's size, shape, strength, and characteristics.
Are there any requirements for the cargo? (Section 2.1.2)
The articles of cargo must have sufficient structural integrity to withstand the forces of loading, securement, and transportation.
This includes packaged articles, unitized articles, and articles stacked one on the other.
Components of a Securement System
Vehicle structure (Section 2.1.1)
What is included?
-
Floors
-
Walls
-
Decks
-
Tiedown anchor points
-
Headboards
-
Bulkheads
-
Stakes
-
Posts
-
Anchor points.
Generally, the cab shield is not part of the cargo securement system.
However, a front-end structure could be used to provide some restraint against
forward movement if the cargo is in contact with it.
How strong must the vehicle structure and anchor points be?
All elements of the vehicle structure and anchor points must be strong
enough to withstand the forces described on page 7.
-
Forward force: 0.8 g (80%)
-
Rearward force: 0.5.g (50%)
-
Sideways force: 0.5 g (50%)
-
Upward force: 0.2 g (20%)
All elements of the vehicle structure and anchor points must be in good
working order:
-
No obvious damage.
-
No distress.
-
No weakened parts.
-
No weakened sections.
Components of a Securement System Securing devices (Section 2.1.3)
What is a securing device?
Any device specifically manufactured to attach or secure cargo to a vehicle
or trailer.
-
Synthetic Webbing
-
Chain
-
Wire rope
-
Manila rope
-
Synthetic rope
-
Steel strapping
-
Clamps and latches
-
Blocking
-
Front-end structure
-
Grab hooks
-
Binders
-
Shackles
-
Winches
-
Stake pockets
-
D-rings
-
Pocket
-
Webbing ratchet
-
Bracing
-
Friction mat
What is a tiedown?
A combination of securing devices that forms an assembly that:
Some tiedowns are attached to the cargo and provide direct resistance
to restrain the cargo from movement.
Components of a Securement System
Securing devices (Section 2.1.3) (continued)
Some tiedowns pass over or through the cargo. They create a downward force that increases the effect of friction between the cargo and the deck. This friction restrains the cargo.
Tiedown passes over cargo
Components of a Securement System
Securing devices (Section 2.1.3) (continued)
Tiedown construction and maintenance
A tiedown must be designed, constructed, and maintained so that the driver can tighten
it(Exception: steel strapping).
All components of a tiedown must be in proper working order.
Tiedown use
Each tiedown must be attached and secured so that it does not
become loose or unfastened, open, or release during transit.
All tiedowns and other components of a cargo securement system must be
located within the rubrails (when present).
This requirement does not apply when the width of the load extends to
or beyond the rubrails.
Tiedown within rubrail
Components of a Securement System
Securing devices (Section 2.1.3) (continued)
Edge protection
Edge protection must be used if a tiedown could be cut or torn when touching an article of
cargo. The edge protection itself must also resist crushing, cutting, and abrasion.
Use of edge protection Edge protector
Blocking and bracing (Section 2.1.4)
Material used
The material used for blocking or bracing and as chocks and cradles must be strong enough to withstand being split or crushed by the cargo or
tiedowns.
This requirement also applies to any material used for dunnage.
If wood is used:
-
-
It should be properly seasoned.
-
It should be free from rot or decay, knots, knotholes, and splits.
The grain should run lengthwise when using wood for blocking or bracing.
Containing, Immobilizing, and Securing Cargo
To correctly contain, immobilize, or secure cargo, you need to know about:
-
Three ways to transport cargo ..........................p. 16
-
Loading the cargo properly ..............................p. 19
-
Restraining the cargo correctly .........................p. 21
-
Using adequate securing devices ......................p. 27
-
Aggregate Working Load Limit ........................p. 29
These requirements cover all types of cargo except: Commodities in bulk that lack structure or fixed shape (for example,
liquids, gases, grain, sand, gravel, aggregate, liquid concrete). Commodities that are transported in the structure of a commercial
motor vehicle such as a tank, hopper, or box.
The Standard sets forth specific securement requirements for certain
loads. When transporting these commodities, you must use the specific requirements for that commodity.
Containing, Immobilizing, and Securing Cargo
Three ways to transport cargo (Section 2.2.1)
All types of cargo must meet one of three conditions:
If the cargo is contained in a sided vehicle, the vehicle structure MUST be strong enough to withstand the forces described on page 7.
-
Forward force: 0.8 g (80%)
-
Rearward force: 0.5.g (50%)
-
Sideways force: 0.5 g (50%)
Containing, Immobilizing, and Securing Cargo
Three ways to transport cargo (Section 2.2.1) (continued)
All types of cargo must meet one of three conditions:
-
Condition 2: Cargo is immobilized by structures adequate strength or a combination of
structure, blocking, and bracing to prevent shifting or tipping.
Immobilized
Immobilized
Containing, Immobilizing, and Securing Cargo
Three ways to transport cargo (Section 2.2.1) (continued)
All types of cargo must meet one of three conditions:
-
Condition 3: To prevent shifting or tipping, cargo is immobilized or secured
on or within a vehicle by tiedowns along with:
Secured on a vehicle
Secured on a vehicle
Containing, Immobilizing, and Securing Cargo
Loading the cargo properly (Section 2.2.2)
For articles of cargo placed beside each other and secured by side-to-side
tiedowns:
Containing, Immobilizing, and Securing Cargo
Loading the cargo properly (Section 2.2.2) (continued)
Some articles have a tendency to roll. To prevent rolling, provide more
than one point of contact:
-
Lift the cargo off the deck AND/OR
-
Place chockes, wedges, a cradle, or other equivalent means that prevent
rolling. These must be secured to the deck.
The method used to prevent rolling must not become unfastened or loose
while the vehicle is in transit.
For articles that have a tendency to tip:
-
Prevent tipping or shifting by bracing the cargo.
Containing, Immobilizing, and Securing Cargo Restraining the cargo correctly (Section 2.2.3.1)
How many tiedowns are required?
If cargo is not prevented from forward movement (for example, by the headboard, bulkhead, other cargo, or tiedown attached to the cargo), secure the cargo according to the following requirements:
|
Article Description |
Minimum # of Tiedowns |
- 1.52 m (5 ft) or shorter
- 500 kg (1,100 lb.) or lighter
|
1 |
|
Article Description |
Minimum # of Tiedowns |
- 1.52 m (5 ft) or shorter
- Over 500 kg (1,100 lb.)
|
2 |
|
Article Description |
Minimum # of Tiedowns |
|
More than 1.52 m (5 ft) but 3.02 m (10 ft) or less |
2 |
Containing, Immobilizing, and Securing Cargo
Restraining the cargo correctly (Section 2.2.3.1) (continued)
|
Article Description |
Minimum # of Tiedowns |
|
Longer than 3.02 m (10 ft) |
2 + 1 tiedown for every additional 3.02 m (10 ft), or part thereof |
When cargo is prevented from forward movement (for example, by the headboard, bulkhead, other cargo, or tiedown), secure the cargo according to the following requirements:
|
Article Description |
Minimum # of Tiedowns |
|
All Cargo |
1 tiedown for every 3.04 m (10 ft), or part thereof |
Exceptions to the Minimum Tiedown Requirements (Section 2.2.3.2)
A vehicle transporting one or more articles of cargo such as, but not limited to, machinery or fabricated structural items (e.g., steel or concrete beams, crane booms, girders, and trusses, etc.) which, because of their design, size, shape, or weight, must be fastened by special methods.
However, any article of cargo carried on that vehicle must be securely and adequately fastened to the vehicle.
Containing, Immobilizing, and Securing Cargo
Restraining the cargo correctly (Section 2.2.3.1) (continued)
How should tiedowns be attached?
Tiedowns can be used in two ways:
-
-
Tiedowns attached to the vehicle and attached to the cargo.
-
Tiedowns attached to the vehicle, pass through or aroundan article of
cargo, and then are attached to the vehicle again.
-
-
Tiedowns attached to the vehicle, passed over the cargo, and then attached
to the vehicle again.
-
Place the tiedown as close as possible to the spacer.
-
Position the tiedowns as symetrically as possible over the length of
the article.
-
Position the tiedowns to preserve the integrity of the article.
Containing, Immobilizing, and Securing Cargo
Restraining the cargo correctly (Section 2.2.3.1) (continued)
Tiedowns attached to the cargo
Tiedowns attached to the cargo work by counteracting the forces
acting on the cargo.
The angle where the tiedown attaches to the vehicle should be shallow,
not deep (ideally less than 45).
To counteract forward movement, attach the tiedown so it pulls the cargo
toward the rear of the vehicle.
To counteract rearward movement, attach the tiedown so it pulls the cargo
toward the front of the vehicle.
Containing, Immobilizing, and Securing Cargo
Restraining the cargo correctly (Section 2.2.3.1) (continued)
To counteract movement to one side, attach the tiedown so it pulls the cargo toward the opposite side of the vehicle.
To counteract upward movement, attach tiedowns to opposing sides of the
cargo so they pull the cargo down.
Containing, Immobilizing, and Securing Cargo
Restraining the cargo correctly (Section 2.2.3.1) (continued)
Tiedowns that pass over the cargo
Tiedowns that pass over the cargo work by increasing the effective weight
of the cargo (make the cargo seem heavier). This increases the pressure
of the cargo on the deck and keeps the cargo from shifting.
Tension these tiedowns to as high an initial tension as possible.
The steeper the tiedown angle, the less shifting (ideally more than 45).
What should you use in low-friction situations?
When there is low friction between the cargo and the deck (for example,
with snow, ice, sand, gravel, and oil):
-
Use tiedowns attached to the cargo.
-
Use a means to improve the friction such as friction mats or tiedown
that pass over the cargo.
-
Use blocking and tiedowns.
Containing, Immobilizing, and Securing Cargo Using adequate securing devices
What is a Working Load Limit (WLL)?
The Working Load Limit is the maximum load that may be applied to a component of a cargo securement system during normal service.
The WLL is usually assigned by the component manufacturer.
Indicator of Working Load Limit
WLL for tiedowns (Section 2.1.6)
The WLL for a tiedown is the lowest WLL of any of its parts or the WLL of the anchor points it is attached to, whichever is less. Every device contributes to the WLL of the securement system.
For a synthetic webbing tiedown, the WLL is the working load limit of the tiedown assembly or the anchor point it is attached to, whichever is less.
The minimum WLL requirement for the securement system is 50%. More tiedown capacity should be used if you need to secure an article against any movement.
WLL for blocking systems (Section 2.1.5)
The WLL of all components used to block cargo from forward movement must be 50% (or more) of the weight of the article being blocked.
Containing, Immobilizing, and Securing Cargo Using adequate securing devices (continued)
Working Load Limits: marked components (Section 2.1.6)
Some manufacturers mark their manufactured securing devices with a numeric WLL value. The WLL for these devices is equal to the numeric value assigned by the manufacturer.
Other manufacturers mark components using a code or symbol that is defined in a recognized standard. For example:
A piece of grade 7 chain may be marked with a 70 or 700, in accordance with the standard of the National Association of Chain Manufacturers. The standard then gives the WLL for that piece of chain, depending on its size.
Working Load limits: unmarked components (Section 2.1.7)
Any securing device that is not marked by the manufacturer is considered to have a WLL as specified in Appendix A: Default WLLs for Unmarked Tiedowns.
Carriers are recommended to purchase and use components that are rated and marked by their manufacturer. In that way, the carrier, driver, shipper and inspector can all verify that the proper equipment is being used for the job.
Friction mats, which are not marked by the manufacturer, are assumed to provide a resistance to horizontal movement equal to 50% of the cargo weight that is resting on the mat.
Containing, Immobilizing, and Securing Cargo
Aggregate Working Load Limit (Section 2.2.3)
What is the Aggregate Working Load Limit?
The sum of the working load limits of each device used to secure an article
on a vehicle is called the aggregate working load limit.
How do you calculate Aggregate Working Load Limit for tiedowns?
To calculate Aggregate Working Load limit, add together:
-
50% of the WLL of each end section of a tiedown that is attached to an
anchor point.
-
50% of the WLL of each end section that is attached to the cargo.
Example:
50% of A
+ 50% of B
+ 50% of C
+ 50% of D
+ 50% of E
+ 50% of F
+ 50% of G
+ 50% of H
= Aggregate Working Load Limit
Example:
50% of A
+ 50% of B
+ 50% of C
+ 50% of D
= Aggregate Working Load Limit
Containing, Immobilizing, and Securing Cargo
Aggregate Working Load Limit (Section 2.2.3) (continued)
Example: 50% of A
+ 50% of B
+ 50% of C
+ 50% of D
= Aggregate Working Load Limit
How much should the Aggregate Working Load Limit be?
The aggregate working load limit of any securement system must be
at least 50% of the weight of the cargo being secured.
Inspection Requirements (Section 2.3.2) (continued)
(Section 2.3.3) The inspection rules in 2.3.2 do not apply to the driver
of a sealed commercial motor vehicle who has been ordered not to open it
to inspect its cargo or to the driver of a commercial motor vehicle that has been loaded in a manner that makes
inspection of its cargo impracticable.
Driver inspection checklist
Pre-Trip
-
Make sure that cargo is properly distributed and adequately secured (in
other words, according to the Standard).
-
Make sure that all securement equipment and vehicle structures are in
good working order and used consistent with their capability.
-
-
Make sure that nothing obscures front and side views or interferes with
the ability to drive the vehicle or respond in an emergency.
-
Inform carrier if packaging is not adequate. For example:
-
Banding is loose or not symmetrical on package.
-
Banding attachment device(s) are inefficient.
-
Wrapping is broken or ineffective.
-
Periodic inspections during transit
-
Inspect cargo and securing devices.
-
Adjust cargo or load securement devices as necessary to ensure that cargo
cannot shift on or within, or fall from, the commercial motor vehicle.
-
As necessary, add more securing devices.
Law enforcement inspections
Law enforcement is responsible for roadside inspections in accordance
with federal, state, or provincial laws.
|
|
|
|